I’ve been remiss on posting tips lately. There has been a lot going on! With the construction underway on the Sand Hill Farm apartments, I thought I would share a few simple sound proofing solutions we are using on this project. Most of these are green solutions as well as sound proofing.
2′ Stud Spacing:
First, we have used 2′ spacing on studs wherever possible. On the green side, every stud removed from the project is a savings of cost and and material. Literally hundreds of studs were removed from the project through this reduction of studs as well as doing things like using California Corners. Sound travels more easily through hard surfaces. By eliminating the number of studs we’ve eliminated the sound transfer points. On the exterior, this has the other benefit of allowing more insulation. Just as the studs transfer sound, they are more efficient at transferring heat. Every stud removed is one less heat transfer point as well. That stud space is filled with insulation. We are using 2×6 exterior wall framing which allows for additional insulation.
On the inside, it is more directly sound transfer. We have continued to use 2′ centers wherever possible. This helps sound transfer throughout the building.
In the walls between the units we are not only using 2′ centers, but we are using a staggered stud wall. This is done by using 2×6 top and bottom plate and then staggering the studs from one side to the other every 12″. In the picture to the left, you can see the green (treated) 2×6 base plate and the staggered 2×4 studs attached to it. This effectively give you 2′ centers on each side and reduces the direct connection for sound transfer to the top and bottom plates. We will then weave sound batt insulation between the studs for additional sound deadening. There are a few exceptions where a 2×6 column is required, but in the majority of these adjoining unit walls, the staggered stud configuration is continuous.
Open Web Floor Trusses
The floor trusses between the first and second floor are open web trusses. Using open web trusses reduce those hard service transfer points that you would have with standard dimension lumber or even with I-joist. The other advantage to the trusses is we can increase the spacing from the standard 16″ spacing used for solid wood to 19.2″ on centers. Sound batt insulation will be placed between the trusses to further reduce sound transfer.
Before the drywall is installed on the ceilings, we are installing sound dampening channels. These are Z shaped channels that run perpendicular to the floor trusses. The changes the hard surface connection to just the 3-4 square inches at each channel to truss connection. The Z shape of the channel allows some minimal flex which again will absorb some sound.
5/8″ Drywall Walls
Normal residential construction would have 1/2″ drywall on the walls and 5/8″ drywall on the ceilings. We are using 5/8″ drywall throughout. The additional mass will not only provide a more durable surface when spanning the 2′ stud spacing, but it will also help reduce sound transfer.
Sound dampening Underlayment
All of the floors on the second floor will be laminate. This was chosen after talking to several realtors. The number of people having allergy issues has increased and this has increased the popularity of hardwoods and laminate floors. Hardwood floors tend to transfer sound though. Laminates reduce that. We have chosen a laminate plank flooring that will simulate a hardwood look, but absorb more sound. In addition to this, using this material allows us to put down a sound dampening underlayment beneath the laminate planks adding one more layer of sound protection. This system has the added benefit of being nearly impermeable to water.
We made the paper this week with our Sand Hill Farm Apartment’s project appearing in the Culver Citizen. Beth Pare and her son came out in the rain for a walk-thru this past Tuesday. Despite the rain there was still a lot of activity at the site. Drywall was being delivered as we spoke.
There’s not much doubt that the follow-thru on our Stellar 2016 application pledge of completing workforce housing helped us secure Stellar Community designation in 2017. Preliminary site work had already begun when the Stellar Site Visit occurred. Our successful Stellar designation makes this phase I of workforce housing. Our application for IHCDA funding goes in this July. We will be starting with a market study shortly and will plan for that construction in 2019.
Progress has been good this week. All but four windows are in place. Those four have been left out on the second floor until the rest of the drywall is delivered. The drywall will be place on the second floor through those openings using a boom truck. The majority of the exterior doors have been installed. The shingles are on. The interior winding stairs to the second floor bedrooms have been installed. And progress continues on Plumbing and Electrical rough-in.
Last week we had meetings with Elkay to discuss the cabinetry that they are providing. They made an additional change to include Elkay sinks in each unit. Thank you Elkay!
As we all know, this winter has been challenging to say the least. Four 50+ degree swings so far this year. Despite that we’ve muddled along and made some progress at the Sand Hill Farm site. Most of the work has been underground, but as of last Friday, wall panels have begun to stand up on the building pad. We;re now in 3D! The erection crew worked over the weekend and about half the first floor is framed. At this rate they will make quick work of things and we’ll be weathered in before we know it.
In the picture you can see that the first three panels at the Southwest corner are in place. The panels are 2×6 framing with OSB exterior sheathing. The 2×6 framing allows for additional insulation. The 2×6 studs are on 24″ centers to reduce the areas of heat transfer for energy efficiency. California Corners (Green That Saves Green 101) were used to increase insulation as well. The window and door openings are pre-framed, so once the panels are up and the house wrap is installed, the fenestrations (our big word of the day) will be filled quickly too.
Note the fire hydrant in the lower right of the picture. The main water lines are in place as well. We have a fire hydrant waiting on the Town to bring water to it. My understanding is that the street and utilities project should go out for bid within 2 weeks with bids due in around 6 weeks. We’ll be needing that soon! They’ve promised installation by the 1st of June.
The building will be sprinkled, so we already have the riser in place in the maintenance room for fire protection. Rough-in for that will begin once framing is complete so we can get things placed prior to drywall installation.
It’s great to see things coming together after some of the earlier struggles.
It’s always been kind of a joke that I don’t know how old Easterday Construction is. I tell people that Great Grandpa (Russell) Easterday was too busy running a new business to worry about commemorating business milestones. I’m sure, like all small business owners, at that point he was just concerned about keeping it in the black. He wasn’t thinking about any kind of legacy. We’ve done a little better with that regarding Becky’s new business, Berger Audiology. Chances are it won’t be here 85 years from now, but I’m sure that’s what Russell thought too!
Dad used to tell me he thought the company began in the 30’s, but on a walk to lunch I happened to notice the concrete marker on the Elementary School Gym named us as the contractor when the “Community Building” as it was known then, was dedicated in 1929. (Hard to read, but I’ve included a picture below.) That moved the date back to at least 1928. So the History Corner in the Culver Citizen last week qualifies as a Blast from the Past project. I’m assuming that this was one of the first large projects completed by Easterday Construction, though I can’t say for certain. Our current office is across the Slate Street to the west, but at that time the property was still part of Russell’s farm and was only used as staging for equipment and supplies. The current office wasn’t built until the 50’s (again history is sketchy), while in the beginning the offices were on the second floor of the State Exchange Bank Building (currently First Farmers Bank & Trust).
Dedication Marker on the south side of the Culver Elementary School Gym
Easterday Construction has been involved in several additions and renovations at the Culver Community Schools over the years, so there s a lot of history there. Dad played high school basketball there. (He still blames getting thrown into one of those block walls just off the court for his reoccurring back problems.) When I was in school, that was the Jr. High School Gym. I had gym class there and played (briefly) on the Jr. High basketball team before acknowledging that growth spurt didn’t translate into talent.
It’s always interesting when ties to the past like this come up. It usually results in conversations with those with memories of those times. Unfortunately those of that generation are getting fewer and fewer.
I used the new Sand Hill Farm Logo today in a post to Town, Gown and Lake about the Habitat for Humanity site at Sand Hill Farm. (If you’re not on Town, Gown and Lake and and want to read that post, I’ve included it below.) I chose to work with Shelly Schrimsher of Unlocked Creativity since this is a local project. I’d seen her work through her assistance to the Town on the Stellar projects and the new Town Logo. She helped me work through some of the ideas I already had and I think the collaboration resulted in something versatile that I can use for years.
I wanted to include a graphic that brought the sand hill and associated woods into the logo. She did this in a creative way bringing the curve of the hill slope into the “s” in sand. I also asked for the graphic to be independent of the words to make it more versatile and she was able to to do that. And finally I had a vision of the entry sign made from rusted, cut, multi-layer metal on a gabion base/background to carry through the Culver Charrette field stone theme. From several examples I showed her, she was able to provide a mock-up capturing the concept. Now I can show the fabricators what the goal is – which makes it more likely they’ll achieve it for me. This is out for quotes now.
Overall this was a good experience and I am pleased with the results. You’ll be seeing the logo show up more and more as the project moves forward. Give Shelly a shot if you have similar needs.