Residential – Page 9 – Easterday Construction Co., Inc.

Manufactured Housing Remodels

November 7, 2011 by

Some of the manufactured housing companies from the 50’s and 60’s were ahead of the curve on green building. Many of them used panelization (prefabricated wall sections) for their wall construction. Interior, non-bearing walls were often constructed using 2×2’s in lieu of the standard 2×4’s. This resulted in space savings, but created non-standard door jambs and generally required 1-3/8″ door thicknesses. Electrical box installations are tight and these walls are not suitable for chases in most cases. The narrow walls and narrow door jambs were followed by smaller than average casings, base and other associated trim.

There are many of these homes in the residential areas of Culver. I have no confirmations, but it is our understanding that most of these homes were purchased through National Homes out of Lafayette, Indiana. We were contracted to move a wall in one of these homes on Academy Road last month. This reminds us of a previous project completed on Fleet Parkway.

This project was a home purchased from a past client where we had completed several projects. The home was purchased by an Interior Designer and her family. She wanted to update the Master Bathroom, Guest Bathroom and Kitchen.

Along with this she wanted to change the existing trim throughout the house. She chose an oversized MDF trim for the casing and base which gave the walls more mass. This was added to all of the main floor rooms as well as the downstairs family room. We were able to collaborate with her on several methods of changing the trim such as the detail to the right (and the cap detail here) at the entrance to the dining room from the living room. This disguised one of the main openings where the narrow walls were obvious. The change was dramatic as you can see in these before and after pictures.

We provided a custom window seat at the main window in the living room providing a focal point for the room. This made a dramatic change to that room. There was also a dated white wrought iron railing system at the stairs into the room which we changed to wood following the theme of increasing the scale of accent elements.

The existing doors were a hollow core wood with stained veneer finish. These were changed to two panel (stacked) composite doors which were painted white to match the trim. The composite doors are heavier which required some reinforcing of the jambs, but the added weight made the 1-3/8″ thickness less noticeable. New hardware further enhanced the substantial feeling. An example of this can be seen in the master bedroom closet doors in the picture to the right. (Notice the size of the existing baseboard which was retained in this room.)

In the original floor plan, the master bathroom was small and was adjacent to a combination bathroom/laundry room that served the other two bedrooms. As part of the remodel, we expanded the master bathroom, stealing space from the laundry room. This expanded the master bath sufficiently to allow a separate shower and soaking tub (left). A furniture piece sink was used in this room. Tile floors were added with tile shower surrounds and a tile surround for the tub. Beadboard wainscot was added as well.

An existing closet was used to create a new guest bathroom to serve the other two bedrooms. This bath also included tile floors and wall details as well as similar beadboard wainscot. A custom cabinet was created to allow the sink to be installed over the area where the head space for the stairs to the basement encroached on this room. A tub-shower was installed opposite the sink. Custom clear glass shower partitions and doors were included in both rooms.

We also provided a custom cabinetry fireplace surround in the family room. The old cabinetry was removed and replaced with custom sizes. The red brick fireplace was covered in drywall and wood refreshing its appearance. The stained shelves were removed and reconstructed with the larger trim, recessed shelf strips, and custom shelves to match the cabinetry below. (See pictures below.)

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It was quite amazing what these changes did to transform the home. We are pleased and proud that we were allowed to be part of this project.

Culver Garden Court Update

September 24, 2011 by

Main Corridor with Drywall Installation Underway

It’s been a while since my last update on Culver Garden Court. Things are proceeding quickly.

Rough-in is complete on wiring for the electrical, security and fire alarm systems. Plumbing rough-in is complete. HVAC rough-in is nearly complete. This has allowed installation of the wall insulation. Exterior wall insulation is complete and sound batts have been installed where required between units. Drywall installation has begun. The first thing to be drywalled will be the ceilings. This will allow blown-in insulation to be installed in the attic.

On the exterior, the faux stone wainscot installation has begun. Most of the stone is in place. Next will be wall caps and the column bases. Once wall caps are in place, siding and soffit installation will begin.

Installation of concrete walks and curbs is currently underway. This will allow us to proceed with paving preparations. We made some decisions on revised locations for the sign and flag pole, so the installation of those items can proceed as well.

Garage Remodel

August 8, 2011 by

We were recently commissioned to renovate an old garage in Culver. There is nothing more “green” than repurposing an existing structure. Plus in this case the existing structure sits on the property line, so to maintain the current access and location, it had to be remodeled rather than be rebuilt. The existing structure had two walls bowed to the point of being nearly off the foundation. The entire structure was out of plumb in at least two directions, one by approximately 5″ in 7′! It was a rather sad structure. In its pre-renovation condition the local squirrels were getting more use out of it than the property owner. New concrete walks, aprons and a new concrete floor were completed in conjunction with our work by another contractor.

This structure was not the best built in Culver when we arrived at the site. It appears that it was not originally built “square”. We tackled it with the intention of making the best of what was available. We started by grouting the block cores full in the foundation wall where the bottom plate had moved. The allowed us to pull the wall back into position and anchor the wall to the foundation in the correct position. We then reconnected the tie rafters to square the top of the wall. We were only able to partially achieve this goal as shelving had been added which held the wall slighly out of plumb.

At the corners we pushed and pulled them back to as close to plumb as possible. Sheets of OSB sheathing were installed on the inside of the walls at the corners to provide diaphragm framing. This diaphragm framing held the studs in place at their corrected locations.

The existing windows had been installed without headers. We reconstuctioned these openings with headers and installed new windows. The existing entry door was replaced with a standard door size. The existing sliding doors were replaced with sectional overhead doors. We also added new electrical wiring, replacing the old knob & tube wiring. Electrical wiring was brought underground from the house connecting to the existing electrical panel. GFI duplexes (inside and outside), interior lights and exterior wall sconces were added.

To finish out the exterior cosmetic changes we installed new siding, new soffit, new fascia and new architectural shingles. The resulting facelift was a phenominal improvement. Our client should take up a collection! I think the whole neighborhood has been improved by this renovation.

The owner is pleased and christened the renewed structure by camping out in it with her children the first night it was complete.

Culver Garden Court Trusses Arrive

July 9, 2011 by

Beam in Hall Above Entrance to Community Room

Wednesday and Thursday at Culver Garden Court were spent preparing for the arrival of the roof trusses. The walls were braced and squared. Beams and columns were installed. All the little things need to be prepared such as setting anchors at the columns and connecting anchor bolts at the exterior walls. The beam shown in the picture to the right is pre-engineered laminated wood designed for the load at this location. It is heavier and stronger than a dimension lumber beam of the same dimensions would be. The column shown below is dimension lumber. It is anchored to the pier below with a Simpson fastener designed to not only stabilize it, but to prevent uplift when high winds pull at the porch roof structure. Upon completion this column will be completely hidden under a decorative facade.

Bob Cooper, our site superintendent for this project, and I have been looking over the framing to determine where adjustments need to be made. We’re generally pleased with the changes that have been made to the panel design since LaPaz Garden Court, but we noted a few areas where we think additional improvements can be made. We noticed some areas where we think we can combine headers in the future and reduce the wall studs required for support. Wherever we can remove a stud, we not only save the cost of the stud, but also increase the space available for insulation. Bob was also the superintendent for LaPaz Garden Court so he is quite familar with how this project will come together.

First Load of Trusses Ready for installation

The balance of the trusses arrived on Friday. There are two semi loads like the one in the picture to the right. Trusses will be set using a combination of extend-a-lift forklifts and a crane. This installation is planned for Monday. Weather permitting, we are still on schedule for the main framing to be complete Tuesday. This should include not only the trusses but also the roof sheathing. Some minor interior framing will come after the roof is in place, i.e. soffits, blocking and adjustments to non-bearing walls.

Once the roof sheathing is in place, we will be installing shingles on the roof. This will allow us to be 90% weather tight. Windows will follow, further closing the building envelope. Completion of roofing will also allow installation of secondary electrical wiring rough-in. Installation of plumbing rough-in for all supply lines will begin as well.

Culver Garden Court – What a Difference a Day Makes!

July 7, 2011 by

The framers arrived yesterday morning and by the end of the day most of the walls were standing. (See picture to the right.) The panels come with the exterior sheathing in place. You can see a mix on the sheathing where some of it is an insulation board, but OSB sheathing has been substituted at the corners as diaphragm framing. Often diagonal steel straps are installed at corners in order to avoid breaking the insulation barrier, but in this case there were windows too close to the corners for the strap bracing to work.

We are constantly trying to improve the framing on these structures to be more efficient, both in the use of lumber and in insulation barriers. Thus the change to insulated sheathing from 100% OSB sheathing used on previous Garden Court projects, the use of laddered T- wall corner connections at interior walls and the use of California Corners.

These efficiencies are important to us during construction as they reduce material and labor costs. Since these projects are HUD funded, the budgets are limited. For the owner, Garden Court, these efficiencies will result in savings on utilities over the life of the project.