projects – Page 33 – Easterday Construction Co., Inc.

Community Garden

May 2, 2011June 4, 2009 by

The Grace United Church of Christ and the Wesley United Methodist Church have started a Community Garden in Culver as part of their outreach ministry. The garden is at the northeast corner of North Slate Street and West Lewis Street in Culver. This is the first year for this project at this location. It will be interesting to observe its success since it is just down the street from our office.

Easterday Construction Co., Inc. has helped support this effort by donating steel stakes for tomato cages and wood stakes for row markers. We received a nice thank-you note from the organizers. We are happy to support this community effort and wish the two Churches every possible success with this new undertaking. We take pride in our community and participate in community efforts where we can. Many of our employees volunteer their time and skills to make Culver a better place.

As you can see in the note, the organizers need worker bees to help tend the garden. If you have a green thumb and time to donate, step up to the plate and get your hands dirty! It’s for a good cause.

Kevin

Landis Slate Project Makes the Papers

May 3, 2011May 6, 2009 by

This project was previously discussed here.

Slate Roof

April 27, 2009 by

We are currently working on a project to replace a slate roof on a turn of the century home in Rochester, IN. It has the original slate on it, though it has been patched in places over the years. We have been surprised at just how badly the existing slate has deteriorated. We had anticipated taking the slate off shingle by shingle with some breakage, but what we’ve ended up with are pieces not much greater than a couple of inches in diameter and the rest even smaller if not out right disintegrating into a fine powder. It would appear that a good hail storm would have removed most of this slate without our having to touch it!

Another thing of interest we have found is that the fasteners and flashings are galvanized in lieu of copper. We were aware that the cap flashings were not copper, but we had anticipated the other flashing to be copper. That would have been the standard for the era. Instead, the flashings are fairly thin galvanized sheets, generally cut into small pieces. The nails are gavanized cut nails. The cut nails have held up well, but most of the flashings have deteriorated and begun to rust where they have been exposed to the elements.

The turret in the picture above has slate in reasonable condition, so it was determined to leave this portion of the roof untouched. The cutting of the individual slate pieces with the constant changes in size as the turret reduces in diameter would have been extremely time consuming – probably taking nearly as long as half the rest of the roof. You can see some of the existing flashings around the base of the turret. Where these flashings are deteriorating, we will installed galvanized step flashings that we can slip under the existing starting course of slate.

Russell Voss with Easterday Construction using a Slate Ripper to remove old slate from the roof.

The slate is being removed using a Slate Ripper. This is a versatile tool that slides up under the slate and is used to rip through the nails. It has sharp hooks to accomplish this and is designed to actually cut through copper nails. With the galvanized nails, it has generally pulled them out. This tool is used during slate installation to repair slate pieces that get broken in the process. It can also be used on completed roofs to help replace damaged slate shingles. The process is similar to when you remove the nails during demolition. The Ripper also works as pry bar to lift the shingles when you slide the replacement into place.

Installation of slate is not a quick process. On this roof we are installing random width slate in two different colors using a 70%-30% mix of purple and green. This further complicates the installation, but should make for a great look! I will post more pictures here or on our website when this project is completed.

A Garden Court for Culver

March 29, 2009 by

I was asked to write an article for the Culver Citizen explaining a little about Garden Court and the positive reasons for bringing one to Culver as well as the obstacles preventing the project. It was printed in the paper last week along with a sidebar I wrote giving a little description of the umbrella group that is Garden Court. I have copied the article and sidebar below:

Crane Day

May 3, 2011March 19, 2009 by

Tuesday was Crane Day in Monterey. We shut down the 6000 block of Main Street for a few hours in the morning as we lifted the roof panels into place for the First National Bank of Monterey(FNBM) Annex project.

The panels are 2′ wide by 40′ +/- in length making them somewhat unwieldy to handle, but minimizing the number of splices required. Fewer splices will mean less maintenance over the life of the roof.

MR-24 Panels being lifted to the roof of the Annex

The crane was set up in front of the bank and we closed the street for several hundred feet in both directions. Forklifts were used to maneuver the panels around to where the crane could pick them up. The lengths made the use of a spreader bar and tag lines necessary. We reviewed safety issues with our crew and our Safety Officer, Will Pearson, went down to make sure things were done correctly. We took extra effort to contact all the affected businesses so they were aware of the situation. The Town of Monterey took advantage of the situation and cleaned the street while we had it shut down. It ended up only taking about three hours in the morning so we were done and the streets were open before the noon “rush hour”. It was St. Patrick’s Day after all!

MR-24 Double Lock Standing Seam

We are installing an BMC MR-24 Roof on this building. FNBM already has this roof on the last addition and has appreciated its weathertightness and low maintenance. The conditions we have on this building allow us to install the panels with limited splices and only two roof penetrations. This should be an exceptionally tight roof as well.

MR-24 qualifies as an economical and environmentally sound solution due to the use of recyclable material and its design allowing minimal heat transfer. We installed two layers of insulation for a total rating of R-38 in the roof.

We are also installing MR-24 over an existing area of flat roof on the existing bank building. this should solve some leak problems they have experienced as well as providing some additional insulation. The MR-24 has a somewhat reflective finish which will help reduce heat gain in the summer.

Update 4-2-09: Jeff Kenney at the Culver Citizen picked up this post and reprinted it. Hey, we’re almost famous!